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| Josting is a medium sized family business situated in a beautiful area
of Germany, Josting have been designing and manufacturing guillotines
for over eighty years and for many industries, including; veneer, foil, and paper guillotines. With a dedicated and experienced
workforce Josting have been able to establish a proven production system
that controls overheads and ensures they remain competitive in a modern
world.
With a quality control second to none, Josting ensure their equipment
is of the highest standard that will give their customers peace of mind,
knowing
they have purchased a machine that solves all their cutting requirements
in one stroke.
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Josting Length cut veneer guillotine, model: EFS
A Josting length cut veneer guillotine has been in existence since
1925 and over the years has developed into a sophisticated, safe and accurate
cutting machine of veneer bundles. The machine will produce precision straight
and parallel cuts which allow tight joints to all veneer splicing.
The cutting action of the blade is created by a brake motor and gear unit
with a crank driving action. This action is transposed into a horizontal
cutting action and powerfully slices through the veneers at twenty degrees.
The brake motor is intermittent as is also the hydraulic unit for the pressure
beam and only works when cutting, thus keeping noise levels down to a minimum.
The cutting blade is removed from the front of the machine making blade
changing safe and quick. The blade has 30mm of sharpening area and is hardened
to its full height to prevent the blade from deforming up to its final regrind.
The cutting insert has a unique design and gives 16 positions for cutting
before replacing.
The machine comes with:-
- Timer for blade return stroke.
- Right hand 90° fence for cross cutting.
- Motorised back fence for rough positioning.
- Manual wheel for the final accurate position.
- Digital read-out of the back fence position.
- A green light for locating the cut position.
- Two button operation for safety.
- Two pressure setting to the pressure beam.
- Photo cell guarding to the cutting area.
- Re set button, required when emergency stop is actuated.
- Second cut facility (optional).
- P.C. Controller (optional)
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Josting Double knife length cutting veneer guillotine, model: ZFS
Evolution of the Josting veneer cutting guillotine, model: EFS (see above)
has now been
developed into the ultimate double knife veneer cutting guillotine. This guillotine
will not only increase production but will at the same time produce accurate,
parallel veneer bundles in one operation. It has all the features of the EFS
but with the following differences :-
- Bottom blade operated hydraulically.
- Top blade operated by an electro-mechanical movement.
- Full width hydraulically operated pressure beam.
- Cutting mats to top and bottom are full width.
- PC controller as standard.
- Double cut facility (optional).
- Laser optimisation unit (optional).
- The pneumatic back fence is hinged to allow rear ejection of the veneer
waste.
This double knife guillotine will cut an average of two bundles of veneer
per minute over a day's production.
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Josting Cross cut veneer guillotine, model: QFS 850
This
unique cross cutting guillotine is designed to prevent tear-out and the splitting
of the grain with its powerful vertical cutting action. Due to the narrow head
construction the operator has an excellent view of the veneer and the cutting
area. The knife bevel is located on the right hand side of the blade for working
from left to right but optionally this can be reversed.
The machine comes complete with :-
- Two measuring tapes.
- A green light for locating the cut position.
- Two button operation for safety.
- Plexiglas guarding to the cutting area.
- Steel fence at 90° to the blade with two positions.
The sprung loaded pressure beam is lowered at the same time as the blade
by a brake motor and gear unit with a crank driving action. This action is
transposed into a vertical cutting action and powerfully slices through the
veneer. The brake motor is intermittent and only works when cutting, thus
keeping noise levels down to a minimum.
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Josting Cross cut veneer guillotine, model: QFS 800
This
unique cross cutting guillotine is designed with a 'G' frame to allow the feeding
of the veneer bundles from the front of the machine as well as end loading.
Due to the narrow head construction the operator has an excellent view of the
veneer and the cutting area. The knife bevel is located on the left hand side
of the blade for working from right to left.
The machine comes complete with :-
- Two measuring tapes.
- A green light for locating the cut position.
- Two button operation for safety.
- Plexiglas guarding to the cutting area.
- Steel fence at ninety degrees to the blade with two positions.
The sprung loaded pressure beam is lowered at the same time as the blade
by a brake motor and gear unit with a crank driving action that slices through
the veneer at twenty degrees. The brake motor is intermittent and only works
when cutting, thus keeping noise levels down to a minimum.
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Josting veneer waste chopper, model: FAZ 100
A chopping machine
especially designed for veneer waste strips and veneer pack trimmings. By simple
adjustment the size of the cut chipping can be varied to suit the customer's
needs and then transported directly to the disposal skip or directly to your
factory burner as a free fuel by the use of the extraction system.
If skips are used to remove the chippings the cost of the skips are reduced
from between 50% and 75% and labour cost are drastically cut by eliminating
the need for labourers attempting to manually compress the veneer strips
into the skips.
Labour cost can also be reduced on the shop floor as the waste veneer can
be transferred directly from the guillotine to the chopping machine. Justification
is therefore easily achieved when purchasing this equipment.
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Josting Foil cutting machine: FS
The Josting foil
cutter has been designed to automatically cut furniture foil materials from
the roll
to cut size sheets.
The machine comes complete with :-
- Counters for length cut and number of cut pieces.
- Feed speed infinitely variable.
- A pole-changing brake motor ensures high accuracy for length cutting.
- Cut pieces are stacked on a collecting table.
- Air rail at the out-feed to assist stacking of the cut pieces.
Optional :-
- Multi roll foil holder.
- Circular knife slitting unit for sizing the roll prior to length cutting.
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Josting Foil slitting machine, model: FLS
The Josting foil
slitter has been designed for the exact and neat slitting of furniture foil
materials. From one wide roll, several narrow rolls can be slit to cut size
and rewound onto the out-feed station.
Ideal for the foil wrapping industry where different width foils are required
to produce various furniture components by wrapping foils around MDF shaped
components.
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Josting high speed cross cutting system, model: FO3
This unique high speed cross cutting system utilises the cross cut guillotine,
model: QFS 850 combined with in-feed and out-feed conveyors which can be
set for defect cutting or an automatic cutting cycle.
The operator marks the defect area on the veneer bundle with chalk and sets
the conveyor in motion. Cameras detect the chalk marks and automatically
cuts out the defected areas.
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When it comes to joining two pieces of veneer together there is only one
name that comes to mind, Kuper "The market leader". Kuper are the experts
when it comes to the assembly of cut veneer strips to produce veneer
sheets or lay-ons as they known by. The most common method is the Zig-Zag
glue
thread joint and the less common being the glued edge splicing method.
This German company have been very successful in developing the technology
of
veneer bonding and there is no other as prominent in this field of engineering.
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Model: FW/mini 630 is suitable for the small producer and sits on the bench during use and under the bench for storage, this model can also be supplied with its own mobile stand. Has a feed speed of 7 metres per minute and is equipped for single phase electric supply.
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Model: FW/920 Junior is a low production machine with a speed of 15 metres per minute. With three phase electrics, this model requires air to assist in the melting of the adhesive on the jointing thread.
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Model: FW/1150 the most common of the stitcher family with a throat depth of 1,150 mm, three phase electrics and a mechanical variable speed unit of 15 to 30 metres per minute.
Model: FW/1200E looks very similar to the FW/1150 but has a throat dimension of 1,200mm and electronic gearbox that has variable speed between 30 and 60 metres per minute. Ideal for companies manufacturing large lay-on.s where speed is required for joining long sections of veneer, hence approximately halving the time to produce a lay-on.
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Model: FL/Innovation the most talked about edge splicing machine that glues and edge splices veneers at an average speed of 28 meters per minute. Fitted with a small glue reservoir for Urea adhesive that can be cleaned and replenished in around 10 minutes, (with or without a glue cooling unit). Six sets of heaters are situated inside the clamping track and can be individually controlled. With infinite control of the heaters, air pressure and time, this machine can cope with all veneer species. |
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High production requirements can be accommodated with lateral loading machinery which can produce a continuous carpet of veneer or cut to size lay-ons. End binders can be linked in tandem with these machines and are designed to prevent the veneer from splitting along the outside edges of the lay-on and can also trim veneers to length at the same time. We can supply the best layout for your factory.
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Kuper Shrink-Wrap machine, model: KFE
Kuper produce a very high quality shrink-wrapping machine that can be utilised
in many industries for high quality shrink-wrap packaging. The machine's
specification can be tailor-made to suit your product and can consist of
- an infeed conveyor - a single, double or triple polyurethane roll holding
station - intermediate conveyor - side welding station - heated shrink tunnel
- outfeed conveyor.
With the following information we can prepare a quotation to suit your
requirements :-
- Product.
- Max. & Min. sizes
- Max. weight of any one article to be wrapped.
- Number of components in a day.
- Other specific requirements.
Please call or e-mail for a general leaflet. |
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Dan-List rail-boring machinery
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Dan-List has been manufacturing rail boring equipment for over
30 years and is probably the market leader in this type of machine.
What is a rail? We would identify it as a narrow component used in furniture
construction and produced in various lengths and usually in large quantities.
These rails may require boring on 1, 2, 3, 4 or even 5 surfaces and due to their
narrow width are difficult items to control when manoeuvring inside a machine.
This is where Dan-List has become very proficient and can now design a machine
specifically for your range of rails, even for the grooving of draw fronts or
the milling of tenons at the ends of some rail designs.
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Dan-List dowel boring machines type BA series. The BA series
is an automatic universal dowel boring machine with magazines. They are ideal
for flat, a little curved, and round work pieces and come in many different sizes
and types, which makes it easier to find the correct model that fits your needs.
It could be drilling of only one item or even more items on the same machine.
The machines are very simple to operate and every single machine is delivered
with a PLC controller, which makes it possible to leave the boring units not
in use on standby. Furthermore the PLC controller makes it possible to choose
the sequence on the units, and therefore the units cannot collide during operation.
Should it be necessary for cleaning your drilling hole, step by step drilling
can be offered.
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Dan-list Classic. The Dan-list Classic line was introduced in
the autumn of 2003. The first machine in the line has been installed and in full
production. The Classic is built especially for legs to beds, tables and other
work pieces which need to be drilled from three sides. Furthermore you can add
end boring to the machine so that you can drill all five sides at the same time.
Normally you will need to put the work pieces through the machine at least twice
in order to drill all five sides. This system improves efficiency and increases
capacity. Exact cycle times will be quoted with each machine. This machine has
been constructed to accept work pieces either from an operator or straight from
another machine and has been designed with a PC memory for at least 100 different
programmes. This ensures a quick set-up from one work piece to another by calling
up the program name.
The main advantages are quick set-up, one pass component drilling and as a standard
feature we have added a security system, which prevents access to the machine
while in operation.
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BM 500 H-V. The Dowel Boring Machine BM 500 H-V is the smallest
of our boring machines, it works with an adjustable boring unit for both horizontally
and vertical boring, and is very simple to operate. A universal boring machine
for both curved and straight work in a simple and space saving design. Furthermore
there is a quick adjustment from horizontal to vertical boring and vice versa.
The boring unit revolves 90° around its own axis, and the boring head revolves
360° around its own axis.
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Dan-List Classic Auto-Set. The Classic Auto-Set is a fully automatic
boring machine, with a personal computer memory for up to 99 different programmes.
However, if there is a need is for a greater memory size, one can be provided.
The set up of the machine is carried out on the PC, where the various co-ordinates
for each boring unit, magazine etc, are entered. Once this program has been completed
it can be recalled and the machine sets everything automatically to within 1/10
mm and within 60 seconds. This makes the Dan-List Classic Auto-Set unique for
high production and low batch numbers.
The capacity of Dan-List Classic AutoSet varies from 15 - 20 work pieces a minute,
the exact capacity will be quoted on each individual machine and can include
the routing unit for making the grooves in the drawer fronts.
Minimum and maximum size of work piece are individually determined.
The boring heads can be delivered with quick lock spindles for quick tool changing
and the boring heads and boring units are of course made in our own factory,
so we know the quality is 100%.
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If rails and draw fronts are a part of your production and you are
investigating a means to cut manufacturing time and cost, please contact
us and we will offer a solution to do just that.
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After many years of successfully producing high quality veneer guillotines for the woodworking industry, the SAVI company have now decided to stop manufacturing their equipment and close their factory. The personnel at Realwood have had many years of successful trading with Savi and are very sorry to hear of this decision.
We would like to assure all the UK customers with Savi equipment that continuity of spare parts, service repairs and assistance will continue wherever possible.
Models such as:
- TFK: Cross cut veneer guillotine.
- MFK: Length cut veneer guillotine.
- HFL: Length cut veneer guillotine.
- HFK: Length cut veneer guillotine.
- D: Double knife length cut veneer guillotine.
- SAF: Paper foil slitters and cutters.
Many spares are currently in stock, the most common being: Spare blades or guillotine knives, cutting sticks, green light spare bulbs, hydraulic cylinder seal sets, safety guard switches and many more.
As the quality UK veneering machinery and consumables specialist, Realwood had to find an alternative veneer guillotine for their customers that were of a very high standard and so an alliance was set up with the Josting - Kuper range of machines. The German company Josting have a marketing arrangement with Kuper and these machines can be seen on this web-site in our machinery section.
Please call us if you are looking to replace your guillotine, have a problem with your existing equipment, or just require assistance with either range of machines.
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Osama are a specialist manufacturer in the industry of glue application. A small to medium sized Italian company dedicated to the manufacture of machinery for the preparation and application of adhesives to substrates prior to the bonding and laminating of various materials. Adhesives can be either PVA, Urea, PU or hot melt. Glue spreaders can be supplied with or without automatic glue dispensers and with or without glue cooling units and also either manual or automatic washing devices. Osama also manufacture nip roller presses for the bonding of contact adhesives.
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Basic free running or motorised in-feed roller conveyor, ensuring panels are offered to the rollers at the correct height and assists in the reduction of excessive stress on the rubber rollers and the machine bearings.
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Out-feed disc conveyor for collecting double sided glued panels prior to the lay-up and laminating stages of the process. Can be supplied free running but generally sold as motorised to ensure the discs are always rotating in the bath of water. This ensures the water based adhesives, that have collected on the disc edges, are kept moist and made easier to clean. Motorised units are complete with a photo-cell, secured to the end of the conveyor, which stops and starts the conveyor to prevent panels from dropping off the end of the unit. |
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Pumping unit to automatically top-up and feed mono adhesives (PVA) into two and four roller glue spreaders. Sensors are placed into the glue line to monitor the amount of adhesive in the machine.
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Automatic mixing and pumping two part adhesives into two and four roller glue spreaders. Sensors monitor the glue line and top-up automatically. Fluid adhesive and fluid hardeners are placed into separate tanks and pumped into a small 1.5 Kg container where it is mixed prior to dispensing into the machine. This means that the cleaning procedure in contained to the 1.5 Kg mixing chamber only. |
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Model S2R
A top quality glue spreading machine supplied with two application rollers and adjacent glue troughs which control the glue line being applied to the sub strate. Can be supplied with many optional extras, depending on the application of the machine. Ideal for veneering or high pressure laminate bonding.
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Model S4R
A high quality four roller glue spreader with two application rollers and two doctor rollers that control the glue line being applied to the substrate. Ideal for papers, veneers and laminate bonding due to the low glue weight that can be applied with this method of control. Again, there are a number of optional extras that can be supplied with this machine, depending on the required application.
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This illustration shows a manual roller cleaning device that can be attached to either the four roller or two roller machines. There is also the option of an automatic, motorised cleaning unit that will oscillate up and down the machine. Both dispense water over the rollers, assisting in the removal of adhesive from the rollers and speeding up the cleaning process.
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A brushing machine to clean panels and remove contamination prior to glue application. An essential process for thin covering materials that will telegraph the smallest of particles left on the panel. The machine is connected to a dust extraction unit and equipped with a variable speed gear box when situated in a processing line. |
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Italpresse is on the tongue of all when it comes to the manufacture of hydraulic presses. Probably the largest press manufacturer in the world, in terms of number of machines manufactured, the number of employees and the models available from one source. From a stand alone machine to a fully automatic production line complete with feeding and stacking equipment.
Presses are manufactured for the Woodworking, Rubber, Plastics and automotive industries plus any other industry requiring a press.
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Illustrations 1 and 2 show membrane presses to apply Pvc foils to
shaped substrate panels, such as MDF and Chipboard and transforms drab materials
into decorative doors, panels and ancillary equipment. This process can
also apply papers and veneers, creating the illusion of quality. There are
many versions of a membrane press and Italpresse covers them all. The model "Transformer" shown
in illustration number 1 will also transform into a hot flat platen press and
a cold press.
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Illustration 2 can be supplied in various sizes and with one, two or three working trays to suit the production. Will produce high definition, enabling designers to full fill their dreams.
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The most popular model of all the Italpresse range is the standalone hot press, model SCF. Many examples of this model can be seen in countless UK factories. A very successful and reliable piece of equipment that produces quality panels day after day.
Standard sizes are:
2500 x 1300 mm
3000 x 1300 mm
3300 x 1300 mm
3500 x 1300 mm
The desired size of 1600 mm wide is classed as a special but is probably more common today than the 1300 mm width. Special sizes can be accommodated.
Supplied with :- a) Fabricated steel platens for hot oil heating with an aluminium cover wear sheet. B) Solid Steel platens for hot oil heating or electrical resistance heating, with Mylar cover sheets to protect the platen surfaces. Can also accommodate steam or hot water. C) Aluminium platens for electric resistance heating.
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Hydraulic hot press, model: XL.
This new model has been added to the Italpresse range from the demand for
an excellent quality but cheaper press. Italpresse have invested many hours
to this project and the end result is a press of robust construction, the
latest technology in instrumentation and controls together with a completely
revised method of manufacture. The main frame and component are now machined
using CNC machining centres so that manual intervention during the assembly
stage is down to the absolute minimum and coupled with mass production of
standard size machines, Italpresse have achieved their goal of reducing the
unit price.
Standard sizes consist of 1300mm wide machines with a length of: 2500, 3000
and 3500 mm. Larger pressing areas of 1600mm with a length of: 3200, 3800
and 4200 mm can be requested.
As standard this model comes with all the usual optional extras as well as
PLC control and diagnostics for general fault finding.
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When it comes to embossing presses for decorative paper-faced panels, the
Automotive industry for car interior fascias and solid wood embossing, then
Italpresse are world leader. There are many standard sizes of up or down-stroking
machines which is the best route when it comes to economy but should you require
something from the ordinary please let us know.
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The door manufacturing industry is well known to Italpresse, designing many systems for hot or cold curing processes. Illustration 5 shows the popular model :- PM/DE for cold curing doors or laminated panel stacks. Materials prepared in stacks of approximately 1000mm high are transported into the press on free running or motorised rollers and on cure completion are transported through the press, leaving the press ready to accept the next charge.
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Through feed presses are a very large proportion of Italpresse's production.
Illustration 7 shows the smallest of the through-feed machines. Equipment for
all industries is available on request from the small door manufacturer to
the high production, large panel, producer.
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A typical piece of equipment frequently seen in the through feed press line is the automatic lay-up table that can place glued panels onto pre positioned laminates or veneers. |
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Vacuum presses have been around for a long time and the principal operation of the machine has
not changed, but Nabuurs have now produced this equipment using the latest technology and design methods.
Starting at the small bag press system for panels, shapes and stair-case assembly and advancing to the moder
n cold press and hot press design that can be supplied in single or double formation. These machines are id
eal for the veneering and laminating of flat or curved panels of all types, even the most complicated shape
s up to 500 mm high.
Nabuurs vacuum bag press system
The Nabuurs vacuum bag press system offers our customers three alternatives, allowing the customer to chose the type of bag to suit his product and production and also the size of vacuum pump.
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 | Example of how to produce a shape in a bag press | | | |
 | GVP 80 vacuum pump | | | |
 | GVP 100 vacuum pump | | | |
 | Typical bag and Vacuum pump set-up of GVP 170 | | | |
 | Round Armario | | | |  | MESA | | | |
 | Stair case | | | |
Nabuurs vacuum bag press systems:
GVP 80 Standard
| Bag size: | 1300 x 1300mm |
| | 1900 x 1300mm |
| | 2500 x 1300mm |
Special sizes on request.
GVP 100 Professional
Choice of Analogue pump for continuous running or Automatic pump for auto cut out.
| Bag size: | 1300 x 1300mm |
| | 1900 x 1300mm |
| | 2500 x 1300mm |
| Stringer bags: | 6,000 x 600mm |
| | 7,000 x 600mm |
| | 8,000 x 600mm |
Special sizes on request.
Options for this package offers a 200 litre vacuum tank and equipment to run a number of bags from one pump
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GVP 170 Industrial
| Bag size: | 2500 x 1600mm |
| | 3100 x 1600mm |
| | 3700 x 1600mm |
| Stringer bags: | 6,000 x 600mm |
| | 7,000 x 600mm |
| | 8,000 x 600mm |
Special sizes on request.
Options for this package offers a 200 litre vacuum tank and equipment to run a number of bags from one pump.
Bags come in various materials, grade and thickness.
Replacement bags and accessories always available.
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Nabuurs membrane vacuum presses |
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Global Industrial Membrane Vacuum Press is the standard
cold press with various bed sizes and optional rubber sheets to suit the working
height
of
the customer.
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These two illustrations show the Global Industrial Membrane Vacuum Press in
a version that allows the customer to fold the machine away for easy storage.
Ideal for
that
small shop with minimum floor area.
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Global Sprinter Professional. A single station heated membrane vacuum press.
This is the heated version of the Global Industrial, and
is also available in various bed sizes and working heights. Heat-up time
is approximately 15 minutes and operator training is minimal. |
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Global Sprinter Industrial Membrane Vacuum Press
This is the double station version of the above heated press.
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| THERMOFORMING
By adapting their standard range of machinery, Nabuurs have been able to design equipment to meet the needs of the Thermoforming industry.
The shaping and forming of materials such as; Avonite, Corian, Creanit, Hanex, LG Hi-Macs, Paracor, Plexicor, Varicor, Wilsonart, Acrylic glass and other such thermoplastic materials can
easily be achieved in this range of equipment.
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Process are a unique precision engineering company that will design systems to cut and machine panels, followed by the packing or palletising of those components by the use of robotic technology. Such products as the present trend of laminated flooring tiles are a speciality.
Standard equipment produced by Process is the fully automatic assembly and glueing of 5 and 7 piece doors, with glazed panels if required and the fully automatic assembly of profile wrapped (V-grooved) draws (complete with base and draw front. Both machines will produce 4 components per minute. The following illustration shows a typical draw assembly machine.
Other stand alone machines in the Process range are the automatic gluing of frame components prior to assembly. |
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Bessey clamping equipment has been developed to resolve specific clamping problems. Each clamp differs from each other in terms of function, application and specific requirements for:-
- Exceptionally high clamping pressures.
- Clamping with rapid action.
- Holding, locating and alignment.
- Damage free clamping.
- Solutions to individual problems.
With the Bessey's research and development activities and its willingness
to innovate have thus given rise to a comprehensive product range offering
countless technical advantages and a high degree of practical convenience. In
this way, they make a substantial contribution to the quality of the work for
which they are employed. Whatever the clamping task may be, they perform
rapidly, cleanly, precisely, gently, securely and powerfully.
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One handed clamps. Many sizes.
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Table clamps of various sizes and for many applications.
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Frame cramps utilising a strap mechanism. |
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Small vice clamp for the work bench or taken out to site. Complete with fixing clamps.
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K Body clamp (sash cramp).
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Lever clamps with ratchet mechanism.
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"G" Clamps of various materials for various applications
and many sizes.
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Three way, one handed body clamp, ideal for holding solid wood lippings during the bonding process.
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The above is just a small selection of the extensive range of Bessey clamps, if you don't see what you seek please contact us, we are sure that we can service your requirements. |
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